Over 20 Years of DIY Patio Cover Experience
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Make sure you are covered with our roll-formed Aluminum Flat Pan Covers. They form a strong, structurally sound roof and a weatherproof barrier that protects your deck, patio, or vehicle from the elements.
Aluminum Flat Pan Patio Cover Features & Benefits
- Easy-to-install roll & lock system (list of tools you may need)
Aluminum pans will not rust!
Painted aluminum finish – baked on enamel for a long lasting finish in all environments and resists scratches, corrosion and fading.
- Factory painted extruded aluminum beams and posts (Paint Warranty)
- .050″ roll formed aluminum fascia gutters available white, bronze, clay, ivory, gray, brown & black (7 colors)
- Posts with wall thicknesses of .078″ / .125″ gauge extruded aluminum available in white, ivory or dark bronze
- Roll formed aluminum roof pans are available in white or ivory
- Roof pans are 3″ tall by 12″ wide. Roof pans come in thicknesses from .025″ to .032″ in the aluminum pans and in a 26 gauge Galvalume pan (55% Aluminum-Zinc alloy coated galvanized steel).
- The top carries a 4 sided fascia guttering system. The fascia gutter is 3″ wide and 6″ tall.
- Precision stamped fascia corners.
Flat Pans are captured in the top 3″ of the fascia gutter. This allows for several connection points of the pan and gutter and leaves a larger channel for water runoff.
- Other than the odd cleaning this is a no maintenance installation (how to keep your patio cover clean!)
- The drop from house wall to the front of the unit is fixed at 1/4″ per foot of projection
- All quoted units are designed to meet 2021 IBC standards
- Available in both wall attached and free-standing configurations
- Downspouts are included in all quotations
- All units come with instructions, fascia gutters for all four sides, 12″ wide ‘Flat’ pans, corners, screws, sealant and scuppers, beams, posts, bottom brackets and hardware internal to the kit!
- Get a No Obligation Quotation… Download: Flat Pan Patio Cover Quote Form
- Don’t hesitate to call us toll free with questions 1.844.404.0484
Flat Pan Patio Cover Load & Permit Requirements
You will need to know your local live load requirements (lbs./sq.ft. & mph.) as dictated by your city/municipality. Your local building department is where building permits are issued from. You may or may not need an actual permit for your installation. This responsibility rests with the homeowner. If a permit is required, it is our strong recommendation that you acquire your permit prior to purchase. Learn more about permits.
Panel thickness, beam placement, beam size, and post spacing depend on the snow and wind loads your Flat Pan patio cover will experience.
Please obtain the load requirements for your area so we can provide the correct material thicknesses and patio cover configuration for a safe, long-lasting installation.
Flat Pan Patio Cover Pricing & Quotes
Browse the sample sizes and prices below.
Need a different size? Request a free, no-obligation quote for a Flat Pan patio cover kit tailored to your project.
Aluminum Flat Pan Cover Kits | Complete System
Included: 3″ x 12″ aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2″ TEK screws, beam, posts, connection hardware, downspout assembly, caulking and touch up paint. Refer to the load table below for panel spans under load…
Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check
*Pricing is given as the delivered cost however * some states may incur extra shipping charges.
Aluminum Flat Pan Roofing Panels | Top Only Kits
Customer will supply the support structure (a set of beam and posts or an existing set of walls).
Included: 3″ x 12″ aluminum roof pans, 4 sides of .050 roll formed aluminum fascia gutter, corner connections, sealant, 1/2″ TEK screws, downspouts, caulking and touch up paint. Refer to the load table below for panel spans under load… The purchase of a top only system transfers the responsibility of support structure and engineering standards to the customer.
IMPORTANT: Current Delivery Zones
Pay by Visa, Master Card OR Save 4% by Wire Transfer or Cashier’s Check
*Pricing is given as the delivered cost however * some states may incur extra shipping charges.
Flat Pan Panel Spans & Load Requirements
Use the table below to understand how panel spans vary based on roof thickness and load requirements.
For example in the table below:
10’6″ is how far you can go ‘away from the wall’ before the .032″ thick pan needs to be supported with a beam & posts – under a 20psf. live load
|
3″ x 12″ Aluminum Flat Pan – Maximum Panel Span |
3″ x 12″ Galvalume Flat Pan |
|||
| Live Load | Wind Speed | .025″ | .032″ | 26 ga. |
| 20 | 115 | 8’6″ | 10’6″ | 13′ |
| 30 | 115 | 8’6″ | 9’4″ | 11’8″ |
| 40 | 115 | 7’11” | 8’6″ | 10’8″ |
The manufacturer reserves the right to send longer / wider than ordered material.
As a DIY application the DIY customer will make the final cuts on site in order to achieve the desired finished size.
We Are Here For You!
We have access to all the engineering on all our components so we can help make sure that what you build will last a lifetime! Our people are not commissioned, so there are no sales pressures and no need to ‘upsell’ you on something you actually don’t need. We are simply here to help and get you the DIY materials you need to accomplish your goals!
